Chemical and Process Plant Commissioning Handbook: Practical Guide to Plant System and Equipment Installation and Commissioning

Introduction What Is Commissioning? Safety and Environmental Considerations A Simplified Commissioning Logic Internet and Use of the Handbook The Commissioning Approach Commissioning Phase One Prepare Appointing The Commissioning Manager Commissioning Scope and Contracts Budget Estimation Prioritized Asset Systemization Support Design Develop Initial Commissioning Plan Or Philosophy Appointment and Composition of The Commissioning Team, Roles, Responsibilities and Organisation Chart Documentation and Sign off Requirements, The Library and Electronic Filing1 Devise Assignment Details, Site and office Requirements, Consumables and Procure Commissioning Chemicals Create Commissioning Documents and The System File Control, Instrument, Electrical Commissioning Document Preparation Mechanical Commissioning Document Preparation Develop Training Materials Develop Standard Operating Procedures Develop Commissioning Schedule Devise Handover Procedure Devise Commissioning Tagging System Commissioning Phase Two: Implement Factory Acceptance Testing & Modular Construction Check Construction and Quality of Build Tracking Progress & System Status Cleaning Procedures and Drying Pre Commissioning Procedures Vessel Check Sheets Instrument Loop, Electrical and Control System Testing Commissioning Punch Listing Handover From Construction To Commissioning Introduction of Safe Chemicals PreCommissioning Hazop Studies Or Pre StartUp Commissioning Leak Testing Commissioning and Initial Start up Plus Procedures Handover to Operations Commissioning Phase Three Closeout Close Out Reservations Complete Commissioning Documentation Complete Training and Update Documents To "as Commissioned" Update Operating Procedures To "as Commissioned" Assist Continued Operation, Troubleshooting and or Debottlenecking Projects Close Down Commissioning Team Complete Close Out Hazard Study The Commissioning System File, A Full Catalogue of Blank Commissioning Documents Commisioning System File Commissioning System File System System P and IDS Decontamination Procedure and Isolation Register System Cleaning Checklist and Procedures Hazard Study Actions Equipment Check Sheets, Off and On Site Checks System Punchlists Action Upon Alarm Sheet Handover Certificate Construction to Commissioning Project Documentation Check Sheet Prior to Introduction of Safe Chemicals Safe Chemical Commissioning Authorization and Pre Commissioning Procedures Leak Test Check and Procedure Instrument Check Sheet Motor Check Sheet Interlock Check Sheet Emergency Shut Down Check Sheet DCS Sequence Test Procedure Relief Stream Check Sheets Critical Insulation Checks Critical Gasket Checks Lubrication Check Sheet PSSR and Plant Check Out Prior to Introduction of Hazardous Chemicals Documentation Requirements for Ongoing Maintenance Group Authority to Introduce Process Chemicals, Check Sheets and Certificate Commissioning Procedures Standard Operating Procedures(SOPs) Commissioning to Operations Handover Certificate Glossary of Terms Appendices About The Author Index